How to fix a broken vape pen battery wire

Índice Show

Unplugging Your Device
Using a Needle
Pulling Out A Broken Wire
Soldering On A New Wire
Frequenty Asked Questions
I Lost The Screw On The Bottom Of My Vaporizer. What Can I Do?
How Do I Fix A Broken Wire On A Disposable Vape?
How Can I Fix A Broken Wire On A Disposable Vape?
I Broke The Wire On A Disposable Vape And The Battery Won’t Turn On. What Can I Do?
What Is The Cause Of A Broken Wire On A Disposable Vape?
What Is The Best Way To Fix A Broken Wire On A Disposable Vape?

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Unplugging Your Device

If you experience a broken wire on your disposable vape, the best course of action is to unplug the device. This will disable the power to the unit, preventing it from causing any further damage. If you’re unsure how to unplug your device, consult the manufacturer’s instructions.

Using a Needle

If you are experiencing a broken wire on your disposable vape, the best option is to use a needle. First, remove the battery and wrap it in a cloth. Then, using the needle, thread the wire through the cloth and connect the two ends. Finally, replace the battery and use it as usual. This will help you fix your vape without having to remove the entire device.

Pulling Out A Broken Wire

If you are experiencing a broken wire on a disposable vape, the first thing you should do is to remove the battery. If the wire is buried too deep, it may be difficult to remove the battery. In that case, you may have to use a tool to access the battery. Once you have removed the battery, you can pull out the broken wire.

See also How To Charge A Pen Battery Without A Charger

Soldering On A New Wire

If you have a disposable vape that’s broken, there are a few things you can do to fix it. The first is to solder on a new wire. This is the easiest and most common solution. Follow these steps: 1) Remove the battery by unscrewing the top 2) Remove the cover that surrounds the firing chamber 3) Peel back the insulation covering the copper wire 4) Strip 1/2 inch of insulation off of the end of the wire

5) Touch one end of the wire to each post on the motherboard (the part that houses all of the electronic components) and hold in place while simultaneously soldering the tips together.

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Conclusion

If you have a disposable vape and find that one of the wires is broken, there are a few things that you can do to fix it. First, you can try reconnecting the wires in a different order. If that doesn’t work, you can replace the wire. Finally, you can try stripping the insulation off of the wire and soldering it back together. If all of these options fail, you may need to get a new vape.

Frequenty Asked Questions

I Lost The Screw On The Bottom Of My Vaporizer. What Can I Do?

There is a screw on the bottom of most disposables, usually near the battery and can be unscrewed with a coin. As long as you know where it is and what size hole it takes you will be able to replace it and attach your vaporizer back together again.

If you’re having a hard time finding it but can still feel the smooth spinning head on top, there are a few things you might try. Take off the lid and unscrew the bottom wire. You’ll see the gear piece in there. If that doesn’t work, unscrew the bottom screw at the base of your vaporizer (you have to take off the heating chamber and battery before doing this). Everyone else’s vape may look differently so do your best to figure out how to open up yours.

How Do I Fix A Broken Wire On A Disposable Vape?

In order to fix the wire on disposable vapes, first remove the metal cap covering the connection where they are connected to the battery. Next pry open the metal cap over it and use a needle-nose pliers to gently unscrew this part and pull it out of its body. You might be able to also use your fingernail or some other tool. Now carefully place your pliers on either side of that piece and unscrew it from the metal cap. Then place your tool on either side of this piece in order to get it out of its body, which is now open. Finally put back on that metal cap and screw down tight to push all your connections in properly and ensure no more wires come loose.

See also How To Get Rid Of Vape Smoke In Room

To fix a broken wire on a disposable vape, you will need to take it apart. This can be done by first removing the battery from the device by unscrewing the bottom part of it. Then you will need to pull out the coil and insert your new one like so:

How Can I Fix A Broken Wire On A Disposable Vape?

To fix broken wires on disposable vapes, you’ll need to solder the wires back together. Take the battery out and put it in a container with enough neutralizer to prevent any damage from the acid it emits. Then prepare your tools: a soldering iron, solder, wire cutter, and scissors. Place a piece of wood or metal over the area where you fixed the broken part on the tobacco vape pen and use a rivet gun to remove the plastic end cap so that you can get access to it again. Once your tools are ready, insert your soldering iron into the hole in between the two wires (turn off safety features first) and use your movement of choice to solder them together. Now take apart the lid with ease by clipping away around three round clasps using wire cutters while using flat-head screwdriver to pry off one of those side clips along each of its strips.

Please use a small screwdriver to pop the black caps off the end of your e-cig and remove the metal piece. Then, you’ll have access to the cartridge where you can remove pieces like the wire in question.

I Broke The Wire On A Disposable Vape And The Battery Won’t Turn On. What Can I Do?

This is not a unique problem, especially considering it’s a disposable vape. You have to be careful when using your device by either removing the tank and battery from the mouthpiece, or just turning off the device. This can allow you to put back together the ceramic wire without damaging anything else in too much time.

What Is The Cause Of A Broken Wire On A Disposable Vape?

The most common cause of a broken wire is due to use. If you are using the vape and it starts smoking, this is the most likely cause of your wire being broke. The second most common cause is carelessness. The exterior has high gold plated connections and if you don’t handle them with caution, they can be damaged or broken.

A broken wire on a disposable vape is generally caused by a burnt wire. Sure enough you have to be cautious and check the wires that are in an electronic cigarette before you use it again. The chances of having problems with these wires are high because they serve as the conductor for electricity across the coil, and so if any part becomes damaged or breaks, electricity cannot pass through properly.

What Is The Best Way To Fix A Broken Wire On A Disposable Vape?

If your disposable vape has broken, try wrapping a wire around it and hope for the best.

If you want to fix a broken wire on a disposable vape, try using your hands or pliers. If you are unable to remove the broken wire from the thread, the vape is likely ruined and cannot be fixed. If the vape still works despite this, wrap the broken piece of wire in electrical tape and try to use it again until it stops working.

Also Check:

1
Unscrew the vape pen heating chamber. The top part of the pen is the mouthpiece, or tank. Twist it counterclockwise to remove it. Next, you will see the heating chamber with the coil inside of it. Pull it off the same way, leaving the wire coil in place.
- Letting the pen warm up first helps loosen any residue. However, turn the pen off before taking it apart and don’t touch it if it is too hot.
2
Brush out the heating chamber. Hold the heating chamber inside a garbage bag. Tap it against a solid surface, such as your palm, first to clear out any loose material. Use a small cleaning brush to rub down the inside edges of the chamber.[1]
- A lot of vape pens come packaged with cleaning brushes. You can usually order a replacement wherever the pens are sold.
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3
Dab isopropyl alcohol onto the coil to remove wax and oil. Pick up a bottle of isopropyl alcohol from a general store or drugstore. Moisten a cotton swab, but don’t soak it. You don’t want the isopropyl alcohol to drip into rest of the pen. Using the cotton swab, wipe down the coil and chamber if they appear blackened or covered in debris.[2]
- Be gentle when handling the coil. That wire is the most delicate part of the pen and is most often the cause of a nonfunctional pen.
- Never use water to clean out the heating chamber. It has a lot of wires, so water will short-circuit it. Water can be used to rinse out the mouthpiece.
4
Screw the pen back together to test it. If you haven’t replaced the wire recently, the heating elements should look clean and work again. Screw the heating chamber back onto the pen before turning it on. It should glow and produce smoke like usual.
- If it doesn’t work, the pen may need more cleaning or the wire may be out of place.
5
Use a magnet to remove metal wire fragments. This can happen when you install your own wires. Get a small magnet from a home improvement center or hardware store. Move the magnet around the heating chamber and coil to attract any loose fragments that could be causing a short. Peel them off the magnet, throw them away, then test your pen.

1
Take apart the pen to look inside the heating chamber. Unscrew the mouthpiece from the pen again. Continue removing pieces until you are able to see the wire coil inside the heating chamber. It will be right above the lowest section, which contains the battery.
- Make sure the pen feels cool before touching it. The pen most likely won’t heat at all if the coil needs adjustment. Don’t touch the coil if you feel heat coming off of it.
2
Check that the screws are in place. The coil screws into the heating chamber in 2 places. The first screw is at the bottom end of the coil, holding it in place above the battery. The other screw is at the top end, fastening the coil to the wall of the heating chamber.
- If the screws aren’t in place, your coil likely isn’t either. Take it to a vape pen shop to find replacement screws.
3
Adjust the screws to restore the power circuit. The screws can come loose, especially after adjusting the coil. Unscrew the heating chamber if possible to access them. Use a small screwdriver or a toothpick to reach in and twist them slightly. Turn the screws clockwise to tighten them.[3]
- Avoid tightening the screws too much or else the coil won't heat. Work in quarter-turns and test the coil as you go by turning on the power.
4
Straighten a paperclip to use as an adjusting tool. Heating coil placement is a common cause of shorts. A paperclip is a good tool for reaching into tight spaces in the chamber and nudging the wire into position. Straighten out the clip, bending the end slightly into a hook.[4]
5
Move the wire away from the walls. The wire should rest in space inside the chamber. Push the paperclip inside the chamber and use the hook end to jostle the coil. Only the ends, held in place by the screws, should touch the walls.
- Turn the power off before touching the coil with the paperclip. Metal on metal can permanently break your pen.
6
Continue adjusting and testing the pen. Remove the paperclip and turn the pen on. If it still doesn’t work, use the paperclip again. Lift the coil a little, then push it down gently to center it over the bottom screw. Nudge it to the side to align it with the top screw and walls. Then test the pen again. Once the coil begins heating like usual, put the pen back together.[5]
- Unfortunately, aligning the coil isn’t an exact science. Coils are finicky and it takes a little luck sometimes to find the proper positioning.
- The wire moves out of place easily as well. Dropping the pen, or even bumping it too hard, can cause it to shift.
7
Replace the heating element if the pen still doesn’t work. Your first option is taking the pen to a professional vape shop. Sometimes an experienced professional can find a way to repair it. If not, either get a replacement pen or purchase a new heating coil. Having a professional repair an old pen is often cheaper than replacing parts, and getting a new heating element can spare you from the cost of buying a whole new pen.
- Note your pen’s brand to get an exact replacement. Usually the replacement is a whole new heating element, so all you have to do is unscrew the old one and affix the new one by hand.

1
Work in a well-ventilated environment. Soldering involves melting metals and, naturally, you don’t want to breathe them in. Open all the doors and windows around you. Get some air flowing through your workspace.
2
Wear safety glasses to protect your eyes. A nice pair of polycarbonate glasses are essential when welding. Since you are working with small wires, you probably won’t be able to wear gloves. Use tweezers to hold the wires and put the hot soldering iron in its stand when not in use.
- Never rest the hot iron against your work surface.
3
Unscrew the vape pen parts. Twist the parts counterclockwise to remove them. Set each part aside and in order so you know how to reassemble the pen. The bottom section of the pen is the battery. The part above it connects to the heating element, or coil. Notice how the wires run from the battery to the heating element.
- Again, make sure the pen feels cool before touching it. If a wire is broken, the pen should not heat up at all.
4
Twist same-colored wires together. You should see a red wire and a black wire. Bring the frayed ends of each wire together. Wrap the ends around each other to twist them into 1 wire again. The twisted spot needs to be thin so it fits in place.[6]
- If you need more exposed wires, use wire strippers or a utility knife to cut off some of the casing. You can also rub the exposed filaments to fray them and make them easier to twist together.
- The red wire connects the battery to the heating element. The black wire is the ground wire and runs from the battery to the outside of the heating chamber.
5
Heat the soldering iron and dab it against a wire solder. First, pick up a spool of solder wire from the home improvement store. Unspool it, laying the end of the wire near the wires you wish to solder. Turn the iron on and, after letting it heat for a minute, dab the tip against the end of the wire.[7]
6
Solder the colored wires together. Hold the same-colored wires together. With your other hand, bring the soldering iron over to the exposed portion. Dab the soldering iron against it to drop off the soldering material. Get more metal from the wire and continue applying it until the exposed wires are covered.[8]
- Always move the soldering iron. Don’t let it hang over the exposed wires, or else it might begin to melt them. Use the tip to spread the soldering material.
7
Cover the soldered joint after it cools. The joint will begin cooling right away and solidify after a few minutes. The best way to cover the joint is with a shrink tube from a home improvement center. Wrap it around the joint, then apply a little heat to shrink it. A hair dryer is a good, safe way to do this, although you can also do it carefully with a match or the soldering iron.[9]
- Another way to cover the joint is with electrical tape.
8
Test the vape pen. Rearrange the pieces of the pen, packing the wires into their chambers. Turn on the pen and, if done correctly, it should work again. If it doesn’t, return the pen to the store to have a professional look at it or buy a new one.
- The wires may have come loose from their connections. This is hard to fix at home, especially if you can’t locate the terminals for the wires. Bring the pen in to a professional.

Ask a Question

Vape pen brush
Isopropyl alcohol
Cotton swab
Small magnet

Small screwdriver or toothpick
Paperclip

Safety glasses
Soldering iron
Metal wire solder
Shrink tube

This article was co-authored by wikiHow Staff. Our trained team of editors and researchers validate articles for accuracy and comprehensiveness. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. This article has been viewed 190,979 times.

Co-authors: 4

Updated: October 1, 2020

Categories: Electronic Cigarettes